Tofu cat litter is not only a part of the modern pet market but also a product of heightened environmental awareness. It utilizes tofu residue generated during the production of tofu products and undergoes a series of sophisticated processes to transform it into high-quality cat litter. This type of cat litter is free from chemical additives, odorless, harmless to pets, effectively controls odors, and exhibits excellent moisture absorption capabilities.
Tofu Cat Litter Factory- Gelin Town Overview
Shandong Gelin Town Pet Products Co., Ltd. is a high-tech enterprise specializing in the production and research of cat litter. The company boasts advanced production equipment, a dedicated research and development team, and has invested in a standardized factory covering approximately 16,000 square meters. With an annual production capacity of 7,000 tons, the facility is equipped with a standardized industrial assembly line and advanced production equipment. Multiple inspection procedures are implemented at each stage to ensure the stability of our cat litter products.
The factory focuses on the production and research of mid-to-high-end cat litter, exporting products to multiple countries. With an independent research and development team, we can tailor products and services according to different market demands. Our tofu cat litter, made from high-quality double-tower pea fiber and food-grade corn starch, is non-toxic, harmless, dust-free, and equipped with antibacterial and deodorizing properties, ensuring the health and well-being of cats. We specialize in a full range of cat litter brands including tofu cat litter, space ball-shaped cat litter, health pH testing cat litter, crushed cat litter, grain cat litter, and offer customized OEM and ODM manufacturing services.
Production Process
The tofu cat litter production process at cat litter factoty - Gelin Town mainly includes raw material processing, mixing and granulation, drying treatment, dust collection, and packaging. Here are the specific steps:
Raw Material Processing:
Raw materials such as pea residue, corn starch, and other additives are thoroughly mixed in specific proportions using a mixer.
Processing and Forming:
In the granulator, the mixed raw materials are processed through internal molds or die plates by extrusion, friction, or pressure to form uniform and regularly shaped particles. This granulation process ensures that each particle of tofu cat litter has consistent quality and shape characteristics.
Drying Treatment:
After granulation, the tofu cat litter particles undergo drying treatment in a dryer to remove residual moisture and ensure product dryness and stability. The dryer maintains consistent moisture levels across batches, ensuring uniform performance characteristics in the final product that meet market and consumer demands.
Cooling and Dust Removal:
Post-forming particles are conveyed to a cooling and curing area via conveyor systems or belts. During this stage, particles gradually cool to below room temperature, solidifying their internal molecular structure to enhance product stability and durability.
Dust Collection:
Vibrating screen equipment generates high-frequency vibrations through motors or vibrators, causing the screen surface to vibrate. This movement facilitates particle movement and layering on the screen surface, allowing dust and fine particles in the particles to pass through the screen holes and settle below, while larger particles move along the screen surface and upward.
Sorting and Packaging:
Particles are sorted by size and shape on the vibrating screen. Smaller particles and dust fall to the bottom of the screen due to gravity and vibration, forming a dust layer. Particles that meet requirements pass through the screen holes and are collected in dust collection devices or conveyed belts below.
Collection and Packaging:
Sorted tofu cat litter particles are conveyed to the packaging area via conveyor systems, where automated packaging equipment measures and packages the final products.
This comprehensive production process ensures the production of high-quality tofu cat litter that is non-toxic, dust-free, and effectively controls odor, meeting the health and safety standards for pets.
Why Choose Shandong Gelin Town Pet Products Co., Ltd. as Your Cat Litter Supplier?
Our company implements strict process control measures to ensure products meet customer requirements.
Ensuring Product Specifications
1.We inspect the production process to ensure products meet customer demands.
2.Each position involved in production has clear responsibilities and job descriptions.
Packaging Process
We maintain a clean packaging area and strictly adhere to customer packaging requirements.
Product and label information is checked and verified to ensure accuracy.
Process Control
Work instructions are posted in the workshop to ensure workers follow necessary procedural steps.
Our factory is equipped with a laboratory for product testing.
Final Product Control
Finished products undergo sampling and testing.
We adhere to the first-in-first-out principle and retain samples of bulk products.
Incoming Material Control
We have a comprehensive incoming material inspection system to test raw materials.
Materials that do not meet requirements are documented, tracked for return, and suppliers are notified for improvement.
At Shandong Gelin Town Pet Products Co., Ltd., we prioritize quality control throughout our manufacturing process to deliver reliable and customer-satisfying cat litter products.
