How to Make Tofu Cat Litter: A Step-by-Step Guide

Gelin Town
Jul/22/2024
How to Make Tofu Cat Litter: A Step-by-Step Guide
Tofu cat litter is an eco-friendly and highly absorbent alternative to traditional clay or silica-based cat litters. It is made primarily from tofu byproducts, making it biodegradable, flushable, and safe for both cats and the environment.

The raw materials for making tofu cat litter are relatively simple, natural and safe. Let's analyze it in detail below.

1 Tofu dregs

The main component of tofu cat litter is tofu dregs, or soybean fiber, or mung beans and peas. These tofu dregs are by-products produced in the tofu making process, rich in plant fiber, and have good water absorption and agglomeration properties.

2. Corn starch

Corn starch is one of the main raw materials for tofu cat litter. This starch has very good water absorption and curing properties, can quickly absorb cat urine and reduce the generation of odor. At the same time, corn starch also has good agglomeration properties, which can wrap up cat feces for easy cleaning.

3. Sawdust

Sawdust is another commonly used raw material for tofu cat litter. It is usually made of pine, fir or other hardwoods. Sawdust has natural air absorption and water absorption, so it can reduce the odor produced by cat excretion. In addition, sawdust can also absorb and agglomerate urine and feces, making it easy to clean.

4. Mineral base material

Mineral base materials are usually made of materials such as clay, perlite and diatomaceous earth. These materials have good water absorption and solidification properties, and can quickly absorb and fix cat urine and excrement. Mineral base materials can also absorb odors in the air and reduce the odor in the cat litter box. Cat litters made of this material are usually more affordable.

5. Starch and pectin copolymer

Starch and pectin copolymer is an emerging raw material for tofu cat litter. Its biggest feature is that it is biodegradable and will not pollute the environment after use. In addition, starch and pectin copolymer also has good water absorption and agglomeration properties, which is convenient to use and can effectively reduce odor.

6. Calcium carbonate

Calcium carbonate is a natural inorganic substance, usually used as an auxiliary raw material for tofu cat litter. Its main function is to enhance the water absorption and agglomeration of cat litter. Calcium carbonate can also neutralize acidic substances in cat urine and excrement and reduce the generation of odor.

7. Binders

Binders usually refer to some high molecular compounds, such as polyvinyl alcohol and hydroxypropyl methylcellulose. These substances can increase the cohesion and strength of tofu cat litter, ensuring that the cat litter is not easy to spread. They can also improve the water absorption and solidification of cat litter, helping cats and owners to keep the environment clean.

8. Flavors and pigments

Fragrances and pigments are usually used as auxiliary materials for tofu cat litter, which can increase the color and aroma of tofu cat litter. However, these additives usually only have a decorative effect and do not affect the performance of tofu cat litter.

In short, the formula of tofu cat litter is determined according to the performance and use of different materials. These raw materials can be reasonably proportioned and processed to form tofu cat litters with their own characteristics, helping us to better take care of the health of our pets and the cleanliness of the environment.

Equipment for making cat litter

In cat litter factories, the advancement of equipment for making tofu cat litter has a great impact on cat litter production capacity. Let's introduce the equipment used when making tofu cat litter.

The production process of making tofu cat litter requires the following main equipment:


1. Crusher

Function: crush tofu dregs into granules.

Selection suggestion:

Controllable crushing particle size.

Compact structure, safe operation.

Easy maintenance.

2. Mixer

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Function: mix tofu dregs powder, food additives, etc. evenly in a certain proportion.

Selection suggestion:

Efficient and uniform mixing.

Not easy to produce material accumulation.

Easy to clean.

3. Granulator

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Function: press the mixed tofu cat litter raw materials into granules.


Selection suggestion:

Controllable granulation particle size.

Firm structure, durable and reliable.

4. Dryer

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Function: dry the tofu cat litter particles with high humidity to reduce the humidity to a certain level.

Selection suggestion:

Efficient drying.

Controllable temperature.

5. Winder

Function: Collect and bag the dried tofu cat litter particles.

Selection suggestions:

Efficient collection.

Automatic metering.

Dust and poison prevention.

Equipment selection guide

6.Crusher

Model recommendation: Choose a crusher with multiple particle size adjustment functions so that the particle size can be adjusted as needed.

Brand reference: Choose a well-known brand to ensure stable equipment performance.

7.Mixer

Model recommendation: Mixer with automatic metering and mixing time control functions to improve production efficiency and mixing uniformity.

Brand reference: Choose a professional brand with efficient mixing to ensure mixing effect.

8.Granulator

Model recommendation: Granulator with temperature control and automatic feeding functions to ensure uniform particles.

Brand reference: Choose durable and reliable granulation equipment to ensure production continuity.

9.Dryer

Model recommendation: Multi-layer drum or continuous belt dryer to ensure uniform and efficient drying.

Brand reference: Choose an energy-efficient brand to reduce production costs.

10.Winder

Model recommendation: Winder with automatic sealing and metering functions to ensure accurate packaging sealing and metering.

Brand reference: Choose a brand with dust-proof and anti-toxic design to protect the production environment.


Purchasing high-quality raw materials and advanced production equipment can efficiently produce high-quality tofu cat litter. Ensure that the equipment selection in each link meets the production requirements, and provides stable performance and easy maintenance, so as to ensure production efficiency and product quality.

Tofu cat production steps

Tofu cat litter is an eco-friendly and highly absorbent alternative to traditional clay or silica-based cat litters. Made primarily from tofu byproducts, it is biodegradable, flushable, and safe for both cats and the environment. This article outlines the process of making tofu cat litter, from selecting raw materials to the final packaging.

Step 1: Gather Raw Materials

The primary raw materials needed to make tofu cat litter are:

  1. Tofu Byproducts (Okara):

    • Okara is the pulp left over after soybeans are processed into tofu or soy milk. It is rich in fiber and serves as the main component of tofu cat litter.

  2. Food Additives:

    • Additives like corn starch and plant fibers can be used to enhance the clumping ability and absorbency of the cat litter.

  3. Binding Agents:

    • Natural binders such as guar gum or xanthan gum help to improve the cohesion and integrity of the litter pellets.

Step 2: Prepare the Equipment

To produce tofu cat litter, you will need the following equipment:

  1. Crusher:

    • Used to break down large chunks of tofu byproducts into smaller, more manageable particles.

  2. Mixer:

    • Used to blend the tofu byproducts with additives and binding agents to create a uniform mixture.

  3. Granulator:

    • This machine shapes the blended material into small, pellet-sized granules suitable for cat litter.

  4. Dryer:

    • Used to reduce the moisture content of the granules, ensuring they are dry and ready for use.

  5. Packaging Machine:

    • For collecting, weighing, and packaging the final product.

Step 3: Crushing

The first step in the production process is crushing the tofu byproducts into smaller particles. This is done using a crusher:

  1. Load the Tofu Byproducts: Place the tofu byproducts into the crusher.

  2. Adjust the Crusher Settings: Ensure the crusher is set to produce uniformly sized particles.

  3. Start Crushing: Operate the crusher until all the tofu byproducts are processed.

Step 4: Mixing

Once the tofu byproducts are crushed, they need to be mixed with additives and binding agents:

  1. Load the Mixer: Place the crushed tofu byproducts, corn starch, plant fibers, and binding agents into the mixer.

  2. Mix Thoroughly: Operate the mixer to ensure all ingredients are evenly distributed. This step is crucial for achieving consistent clumping and absorbency in the final product.

Step 5: Granulating

The mixed material is then processed into granules using a granulator:

  1. Set Up the Granulator: Ensure the granulator is set to produce pellets of the desired size.

  2. Feed the Mixer Output: Transfer the mixed material into the granulator.

  3. Granulate: Operate the granulator to form small, uniform pellets.

Step 6: Drying

The granulated pellets need to be dried to reduce moisture content:

  1. Load the Dryer: Place the wet granules into the dryer.

  2. Set the Temperature: Adjust the dryer to an appropriate temperature to ensure efficient drying without damaging the pellets.

  3. Dry the Granules: Operate the dryer until the pellets reach the desired moisture level, ensuring they are dry and durable.

Step 7: Packaging

The final step is packaging the dried tofu cat litter pellets:

  1. Set Up the Packaging Machine: Ensure the machine is calibrated for accurate weighing and packaging.

  2. Load the Dryer Output: Transfer the dried pellets into the packaging machine.

  3. Package the Product: Operate the packaging machine to collect, weigh, and seal the tofu cat litter into bags, ready for distribution.

Conclusion

Making tofu cat litter involves several steps, including crushing, mixing, granulating, drying, and packaging. By following this process, you can produce an eco-friendly, highly absorbent, and safe cat litter that is both beneficial for pets and kind to the environment. Investing in quality raw materials and reliable equipment will ensure a high-quality product that meets the needs of cat owners and their furry companions.


Company Introduction: Gelin Town

Gelin Town is a leading manufacturer specializing in the production of high-quality tofu cat litter. Based in China, our factory is dedicated to creating eco-friendly, efficient, and safe cat litter solutions. With a commitment to sustainability and innovation, Gelin Town has established itself as a trusted name in the pet care industry.

Our Products

  1. Tofu Cat Litter:

    • Eco-Friendly: Made from natural tofu byproducts, our cat litter is biodegradable and environmentally friendly, reducing the ecological footprint.

    • High Absorbency: Our tofu cat litter boasts excellent absorbency, effectively trapping moisture and reducing odors.

    • Safe for Pets: Free from harmful chemicals and additives, our cat litter is safe for cats and kittens, ensuring a healthy and comfortable environment for pets.

Why Choose Gelin Town?

  • Sustainability: We prioritize the use of natural and renewable resources, contributing to a greener planet while providing superior cat litter products.

  • Quality Assurance: Our rigorous quality control processes ensure that every batch of tofu cat litter meets the highest standards of performance and safety.

  • Innovation: Continual investment in research and development allows us to innovate and improve our products, catering to the evolving needs of pet owners.

  • Customer Focus: We are committed to understanding and meeting the specific needs of our customers, offering personalized solutions and excellent customer service.

Our Commitment

At Gelin Town, we are dedicated to producing top-tier tofu cat litter that not only meets the needs of pet owners but also supports environmental sustainability. Our mission is to deliver high-quality, eco-friendly cat litter that ensures the well-being of pets and peace of mind for their owners.

Contact Us

To learn more about our products or to discuss your specific cat litter needs, please visit our website or contact our customer service team. Gelin Town is here to provide you with the best in pet care solutions.

Call Us

+8615589218666


Email Us

info@sdgelin.cn


Office Address

Room103,Building3,Jinshui chang Street(Internet Town), Zaozhuang High-tech Zone, Zaozhuang City, Shandong Province, China



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